What Is Solar Blanket Reflective Insulation?

Solar Blanket insulation is a reflective insulation system that offers a permanent way to reduce energy costs. Solar Blanket insulation systems reflect radiant heat energy instead of trying to absorb it. A pure aluminum radiant barrier reflective insulation is unaffected by humidity and will continue to perform at a consistent level no matter how humid it may be. A Solar Blanket system is a layer of 99% Aluminum which is installed over insulation or on the rafters.

Most people are familiar with traditional insulating materials such as fiberglass, cellulose, Styrofoam, and rock wool. These products use their ability to absorb or resist (slow down) convective and conductive heat transfer to insulate (R-value). A third, seldom discussed but dominant form of heat transfer exists: radiant heat transfer. What are the differences among the three forms of heat transfer?

Insulation in Cedar Rapids, IA

Keeping farm animals and livestock warm in the winter and cool in the summer is of vital importance. Solar Blankets flexibility and ease of installation makes it the farmer’s problem solver.

The Black-Globe Effect

A little known natural phenomenon called the “black-globe effect” has a pronounced stress factor relating to the cost efficiency (or inefficiency) of weight gain in meat producing animals and birds. Whether an animal is outdoors or indoors, in temperatures exceeding 78° F, it absorbs a tremendous increase in radiant energy from the sun. Although the animal may be confined to a building, the “black-globe effect” on the animal is the same as if it were actually 10 to 20° F higher than air temperature. Studies show that with the elimination of the “black-globe effect” through the use of reflective foil insulation, many improvements are immediately apparent. In the dairy industry, an increase of as much as 10% in milk production has been noted. Also noted; a conception rate improvement of nearly 24%. Broiler house feed conversions went from averages of 2.3 to 2.8 lbs. of feed per lb. of bird to a much improved 1.99 feed conversion.

Many growers are finding that their animals grow faster and more efficiently after installing TempShield™. Death losses from heat are greatly reduced. The illustration to the right shows how an animal is heated even though the air temperature may not rise much. In winter, indoor heat is reflected back into the living space to produce greater comfort and energy savings.

Solar Blankets can be used to improve the insulation value of a wide variety of building and applications, including:

Residential
Commercial / Industrial
Metal Buildings / Post-Frame
Self-Storage
Agricultural/Livestock
OEM Applications
Thermal Packaging
and more!

Solar Blanket Insulation
Solar Blanket Insulation
Solar Blanket is applied over mass insulation for superior insulating qualities.

Solar Blanket Insulation
Solar Blanket Insulation
Shown as house wrap just before outer surface is applied.

Solar Blanket Insulation
Solar Blanket Insulation
Solar Blanket applied over rafters before roofing or stapled to underside of rafters.


Frequently Asked Questions

How does Solar Blanket work?

Solar Blanket is unlike mass insulation which only slows down or resists heat transfer. SB reflects heat. Heat always goes cold by natural law—the problem is how to keep the heat in in the winter and how to keep it out in the summer. There are three ways in which heat goes from warm spaces to cold spaces: CONDUCTION is direct heat flow through a solid object such as a wall or a ceiling. CONVECTION is heat movement through air, occurring when air is warmed. The warm expands, becoming less dense and rising. RADIATION is the movement of heat rays across air spaces from one warm object to a cooler object. The heat we feel from a wood stove or a quartz space heater is radiant heat. ALL OBJECTS AND BODIES GIVE OFF RADIANT HEAT. Even the insulation in your attic gives off radiant heat to the cold attic space in the winter, and to the living space in the summer. Regular insulation won’t stop radiant heat loss. Radiant heat must be REFLECTED with a radiant barrier.

What is the “R” Value of Solar Blanket?

The “R” value depends on the number and size of the airspaces surrounding the SB and on the direction of the heat flow. Since SB is usually installed on top of existing mass insulation, its R-value is a moot point. It is SB’s ability to reflect heat that makes it such an energy saver.
How does SB keep me warmer in the winter?

Just like wrapping a baked potato in aluminum foil keeps a potato warm longer by holding the heat in, covering your attic insulation with SB holds heat in the house. Another analogy would be that SB in the winter works just like a space blanket, which, although very thin and lightweight, holds your body heat in. A thin space blanket can keep you warmer than several heavy blankets.

OKAY, SB keeps heat in in the winter, how can it keep heat out in the summer?

Just like a space suit, SB reflects the sun’s heat before it can warm up the insulation in your attic. When the insulation stays cooler, your house will stay cooler. It helps to understand how SB will work for you if you think of other things that work in much the same way. ASTRONAUTS’ SPACE SUITS—keep body heat and reflect the sun’s heat away. THERMOS BOTTLES—keep hot things hot and cold things cold. They are almost perfect insulators. The tight seal and air space prohibit heat transfer by conduction and convection. The reflective surfaces inhibit radiation heat transfer. If the bottle starts out hot, it stays hot because very little heat is transferred to the cooler outside. If it starts out cold, it stays cold because very little heat is transferred from the warmer outside.

What if SB collects dust over a period of time? Will it still work?

This very issue has been studied by research institutes. Most attics don't accumulate enough dust to affect SB's ability to save energy costs. Thousands of homes and structures have had SB installed for as long as ten years or more with no significant accumulation.

Won’t my roof get hotter when I have SB in my attic?

No. SB has been used extensively in the south, showing no difference in roof temperatures, as confirmed by field tests.
Do I have to take out my old insulation to put SB in?

No. SB actually makes your present insulation more effective.

Where do you install SB?

SB can be laid over your present insulation like a blanket or stapled under your rafters or crawl space.

What about foil-faced fiberglass? Isn't it just as good as SB?

No. The foil on the fiberglass is in direct contact with the attic floor. Aluminum foil becomes more conductive when in contact with a solid surface. The air space facing the foil surface is of primary importance.

I already have plenty of insulation in my attic. Do I really need SB?

Regardless of how much insulation you have in your attic, adding SB will save on your heating and cooling expense, and keep you much more comfortable. Energy savings for heating and cooling can vary from 15% to 40% depending on a number of factors, including climate, building configuration, materials used, site, family size and lifestyle. Your SB dealer has been trained to evaluate your home or business and advise you of your savings potential.

Has SB been tested by a qualified independent laboratory or government agency?

The Florida Solar Energy Center at Cape Canaveral has tested radiant barriers in both small scale laboratory and full scale building models. Their results indicate that radiant barriers provide significant resistance to heat transfer. Current tests conducted by the Tennessee Valley Authority and the University of Mississippi support the findings of the Florida Solar Energy Center. Northeastern Illinois University conducted winter tests in residential and commercial structures using infra-red thermograph photography. The photos showed significant resistance to heat transfer over the regular insulation.

Will dust collecting on the top of the product hurt its effectiveness over a period of time?

A1 “Aluminum foil exposed in a vertical position since 1929 to the dust and fumes in the Heat Measurements Laboratory, M.I.T. Samples of this foil have been removed from time to time and the emissivity determined. Over a period of 10 years no appreciable change in emissivity was found.” American Society of Heating and Air Conditioning Engineers’ Journal Section, Jan. 1940, Professor Wilkes, M.I.T.
A2 “Thin layers of dust readily visible to the eye do not cause very serious lowering in the reflective power. The appearance of the surface is not a reliable guide as to its reflectivity for radiant heat, and foil which appears dark or discolored may have lost little in insulating value if the surface film is thin.” -The National Bureau of Standards, U.S. Dept. of Commerce, Letter Circular - 535.

Will the aluminum corrode and lose its effectiveness?

A1 “Hundreds of samples of aluminum foil have been stored in the laboratory for various periods of time up to 10 years with no visible signs of deterioration.” American Society of Heating & Air Conditioning Engineers’ Journal Section
A2 “Aluminum is highly resistant to the effect of corrosion… Aluminum is constantly being used where it is exposed to weather, salt spray and other conditions, which would adversely affect most metals.” The United States Rubber Co. Booklet, Serving You Through Science, Page 5.

Do I need a Solar Blanket if my home is already well insulated?

A1 SUMMER: “A Solar Blanket system can stop 97 percent of the thermal radiation across an attic space. If it is not stopped, that radiant energy would be absorbed by the ceiling insulation and eventually be transferred to the living space below.” The Solar Collector, Quarterly Newsletter of the Florida Solar Energy Center.
“The heat storage capacity of reflective insulation is low. As a result, it does not store heat during summer days, only to pass it on down into the rooms of the house from the attic at night when coolness is most apt to be desired from the point of view of sleeping comfort.” Progressive Architecture, Nov. 1949, Page 76.
A2 WINTER: “CONCLUSIONS: Reflective foil retrofitted to fiberglass insulated…buildings is demonstrably effective in reducing heat loss… Installation of foil in uninsulated buildings would show even more pronounced reduction in heat loss.” Effects Of Reflective Foil On Heat Loss in Attic Floors and Metal Building Installations, Northeastern Illinois University, Prof. Charles Shabica, May 20, 1986.

If we have failed to answer your question, please contact us so that we can add your question to this page.

Common Application Examples

Residential Applications:
New Construction and Remodeling:
Draped over rafters before roof decking is applied for new construction
Stud Wall cavities
House Wrap
Cathedral / Vaulted Ceilings
Crawlspaces / Basements
Garages / Workshops / Bonus Rooms
Wood or Metal Frame Buildings / Concrete Block
Single and Multi-family units

Retrofit:
Stapled to bottom chord of rafters or placed on top
of mass insulation for existing homes
Basement / Crawlspace / Garage / Workshops
Playhouses / Dog Houses
Water Heaters
Carpet Pad

Commercial:
New and Retrofit Applications:
Metal Buildings
Warehouses
Office Buildings
Plants
Self Storage Units
Overhead & Roll-Up Doors

Industrial:
Boilers
Pipes
Tanks
Heat Shields
Laboratories

Agricultural:
Pole Barns / Post Frame Construction
Incubators / Chicken Coops
Livestock Trailers
Metal Buildings

Shipping:
Protects temperature-sensitive cargo: (candy, cigarettes, fruit,
vegetables, meat, ice cream, dairy, pharmaceuticals, coffee)
Reefers / Railroad cars
Thermal Bags
Box Liners
Shipping Containers

Food Service:
Freezer / Coolers
Ovens
Delivery Bags
Packaged Food Wrap
Transportation
Commercial Kitchens

Automotive / RV:
Headliners / Door Panels / Firewall
Conversion Vans
RV
Sunshields

OEM:
Spas / Saunas
Canvas Buildings
Modular Buildings
Heat Shields
Coolers / Food Service Bags

Also:
Aviation
Survival Gear
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